Available Mounting Options
High Performance Automatc Grease Lubricator
Single Point Lubrication
Multi Point Lubrication Using Progressive Divider Block
Specifications
Specifications
Description
Grease Pouch
125 / 250cc (replaceable)
Operating Pressure
30~60kgf/㎠ (425~850psi)
-15˚C ~ 60˚C (5˚F ~ 140˚F)
Operating Temperature
-40˚C ~ 60˚C (-40˚F ~ 140˚F) *
* with optional Lithium Battery Pack
125cc: Ø91mm (3.6") × 183mm (7.2")
Product Size
250cc: Ø91mm (3.6") × 210mm (8.2")
125cc: 860g (1.89 lb)
Weight
250cc: 1,050g (2.31 lb)
Available Dispensing Periods
Half (H), 1, 2, 3, 6 & 12 months
Installation Thread Size
3/8" Male BSPT
Multi Point
Up to 8 points
Up to 6m (20ft) using a 6mm (1/4") O.D.
Remote Installation
pre-filled lube line
Technical information is subject to change without notice.
Models
/
PULSARLUBE M 125/250cc Grease Lubricator
Before Use
Direct Straight/Angle Mount (with or without extension tube) is
Remote multi point lubrication is available with the Pulsarlube M using
Thank you for purchasing the Pulsarlube M, the electromechanical automatic grease lubricator from Pulsarlube USA, Inc.
always preferable. However, for applications not allowing any
a divider block. It is recommended to test the back pressure of the bearing,
To ensure the safe operation and proper installation of the Pulsarlube M unit, we strongly recommend that you read the
direct mounts or extension mounts, remotely mount the unit
lube lines, and divider block after assembly using a grease gun connected to
following information carefully before use.
using a 6mm O.D. (1/4") pre-filled lube line.
a pressure gauge. Ensure the break-off pressure is below the average operating
If you require further information, please contact your local supplier or manufacturer.
pressure of 30kgf/㎠ (425psi).
WARNING Keep the maximum distance per lube point at 6m (20ft) or less.
Product Details
Installation parts for Multi Point Lubrication
LCD Display - Function
The dispensing period setting
Pouch
125
Spring
250
OIL
Housing
The # of days remaining until the end
of lube cycle
Pouch
The unit is in"Automatic Lock Out"
Plate
mode
Push-in One-touch Empty & Pre-filled Nylon
Mounting Bracket Assembly
Extension Tube
Progressive Divider Block
Grease
Fitting
Tubing
125 / 250
Selected grease pouch capacity
Pouch
Buttons
The test mode is activated
Shelf Life and Product Warranty
How to Order
Select the dispensing rate in
ascending order: 1▶2 ▶ 3 ▶ 6 ▶
The # of days after dispensing has
The shelf life of each Pulsarlube M unit is 1 year from the date of production.
completed
KLT125 / PL1
12 ▶ Half (H)
Product warranty is limited to original defects in material and workmanship
KLT250 / PL1
Deactivate "Automatic Lock Out"by
The # of days on stand-by mode
and will not cover any collateral damage due to mishandling, abuse and /or any
LCD
Motor
pressing the MODE/LOCK button
due to excessive backpressure
other inappropriate use of this product. Warranty period is 1 year from the date
Grease Type
Main Body
until the lock icon (
) disappears
of purchase.
Pulsarlube Model #
Gear
Low battery power
Piston
Set
(KLT125: 125cc, KLT250: 250cc)
Press the POWER button for 2
seconds to turn unit on or off
Worm
Excessive backpressure exists
Gear
Select the volume of grease pouch
Run a test cycle by pressing the
Empty grease level
Pulsarlube USA, Inc.
TEST button for two seconds
4312 Di Paolo Center, Glenview, IL 60025, USA
Signal lamp blinks periodically
Reset the unit when the unit
when battery power is low, excessive
TEL: 1-847-795-0591
FAX: 1-847-795-0119
www.pulsarlube.com / info@pulsarlube.com
Connecting Thread
malfunctions and/or after changing
backpressure exists, or if grease
3/8"BSPT
the service pack
level is empty
Doc No. 1042-000 REV. 120600
Installation Instructions
Troubleshooting Guideline
For Completely Assembled Pulsarlube M unit - Initial Installation
Symptom
LCD Display
Possible Cause of Trouble
Troubleshooting Steps
1
Before installation of the Pulsarlube M unit, remove contaminants around the lube
^Electrical malfunction of CPU or circuitry
Contact your local supplier or manufacturer for either repair
point and ensure a clear passage by purging the lube point with a manual grease gun.
Normal
^Contact problem (open circuit) at buttons in
or replacement
control panel
Remove the grease nipple and check for hardened grease at the bearing lube point.
Unit Won't
If hardened grease exists, clean the lube point before mounting the Pulsarlube M unit
^Electrical malfunction of CPU or circuitry
1. Make sure the battery pack is installed correctly
operate
on the bearing.
^Battery pack installed incorrectly
2. Replace battery pack
^Faulty or damaged battery pack
3. Contact your local supplier or manufacturer for either
Blank
repair or replacement
2
^Old battery pack was not replaced
Screen
125
1. Ensure operating environment meets requirements
Turn the Pulsarlube M unit ON by pressing the POWER button for 2 seconds.
^Expired battery pack
2. Replace battery pack
To confirm that the LCD is turned on, make sure that the red LED blinks once as
^Extreme storage conditions (temperature or
soon as the POWER button is depressed.
Low Battery
WARNING
humidity)
Indication
^The battery pack must be replaced together with each
^Faulty or damaged battery pack
grease pouch replacement
^Extreme operating conditions
^Keep battery pack stored in a cool, dry place to prevent
3
damage
125
Press the TEST button for 2 seconds to run a test cycle.
The unit will start to dispense grease and operate continuously in purge / test mode.
125/250
This process will last approximately 2 minutes to ensure every function of lubricator
If after running test mode
is
works properly.
Excessive backpressure exists due to:
still present:
^Over lubrication
unlock
^Replace battery pack
4
^Check backpressure in lube line
^High backpressure in lube line due to hardened
^Check grease dispensing rate
125
Select the appropriate grease pouch volume by pressing the 125/250/TEST button.
grease, ruptured lube line, long distance remote
125
^Reduce remote installation distance
installation, etc.
^Use a lithium battery pack in
250
Press the MODE button to program the dispensing period.
125/250
extreme environments
Each time the MODE button is pressed, the dispensing period changes in ascending
^Low battery power due to extreme operating
order:
1▶ 2 ▶ 3 ▶ 6 ▶ 12 ▶ H (H=Half month)
conditions
If after running test mode
is
no longer present, it is okay to
5
reinstall the lubricator.
Unit Won't
Install the Pulsarlube M unit on the lube point using appropriate adapters and
Dispense
accessories as needed. Make sure that adapters and accessories are firmly tightened.
Grease
^Grease pouch incorrectly fitted
^Install and secure grease pouch correctly
The installation date and the scheduled date of lube cycle completion should be
^Grease pouch empty
^Replace grease pouch and battery pack
logged for maintenance purposes.
^Grease hardens due to cold temperature or
^Use appropriate quality grease for operating environment
high oil separation
Service Pack Installation
1. Deactivate Auto Lock
If the Pulsarlube M unit is provided with a replaceable service pack, the following procedure is required before step #2 of above.
unlock
2. Run test mode
For complete service pack installation instruction, please refer to the Service Pack user manual, step #3~7 in the section of "How to
3. Check if grease is
Replace a Service Pack".
dispensing
Normal
Quick Reference for Service Pack Installation
If the issue is not solved, refer to
1
2
3
4
5
6
the steps below.
^Pump priming issue due to
inadvertently entrapped air pockets
1. Gently depress the check
valve a few times with a
thin Allen wrench,
screwdriver, or similar tool
2. Run test mode and check
that grease is dispensing